Okulaba Ebintu Ebikolebwa

Metalizing UV Coating Line ekoleddwa okupakinga eby’okwewunda, ebitundu by’emmotoka, ebyuma n’ebitundu by’obuveera eby’okwolesa. Egatta UV basecoat, vacuum metallization ne UV topcoat okutuusa uniform, high-gloss metalized surfaces nga zirina okunywerera okw’amaanyi n’obukuumi.

Ebikulu Ebirimu

Tekinologiya w’okusiiga UV ow’emirundi ebiri
UV basecoat egaba ekifo ekiweweevu okusobola okukola ebyuma, ate UV topcoat ekuuma okuva ku oxidation, fingerprints n’eddagala.

Ultra-Engulu y'endabirwamu Enseeneekerevu
Precision leveling ne rotary electrostatic atomization bikendeeza ku bikuta by’emicungwa n’obulema kungulu, okutuuka ku Ra<=0.2 μm mu mbeera eziragiddwa.

Okuwonya kwa UV okw'ebbugumu erya wansi-
Okuwonya kwa UV okufugibwa kukendeeza ku bbugumu, okuyamba okuziyiza okukyukakyuka, okwatika n’okunyigirizibwa ku bitundu by’obuveera ebigonvu-bbugwe.

Ebikwata ku by’ekikugu

Module / Enkola	Parameter	Ebikwata ku by’ekikugu
Enkola y’okujjanjaba nga tonna-obujjanjabi	Okukola ku ngulu	Amaanyi g’okujjanjaba pulasima: 3–5 kWSOkusika kw’okungulu: Okusinga oba okwenkana 44 mN/m
Enkola ya UV Basecoat (Ekisumuluzo) .	Obugumu bwa Firimu & Obupapajjo	Obugumu: 12–18 μmOkugumiikiriza: ±2 μmObupapajjo ku ngulu: Ra Obutono oba obwenkana 0.2 μm
Enkola ya Leveling & UV Curing Enkola	Enkola ya IR + UV	IR soft leveling: 55–65 diguli UV obudde bw’okuwona: 1–8 s
Okukwatagana kw’ebyuma mu vacuum	Omutindo gw’okungulu	Ebikuta by’emicungwa-free surfaceFlatness: Ra Kitono oba kyenkana 0.2 μm
Enkola ya UV Topcoat (Ekisumuluzo) .	Layer Ekuuma	Obugumu: 20–30 μmOkugumiikiriza: ±2 μmObugumu ku ngulu: Businga oba obwenkana 4H
Enkola y’okufuuyira	Ekintu ekiyitibwa Rotary Atomizer	Sipiidi: 30,000–70,000 RPMEVvulovumenti y’amasannyalaze: 60–100 kV
Enkola y’okuwonya UV	Ensibuko y'Ekitangaala & Ebbugumu	UV-LED / Mercury lampPower density: 80–120 W/cm2Ebbugumu ly’okuwonya: Eri wansi oba yenkana diguli 60
Enkola Esembayo	Omutindo gwa Layer y'Ekyuma	Enkola ya anti-oxidationOkunyweza langiEkipimo ky’okunywerera: Ekibiina 0

Enkola y’okutambula kw’ebyuma (Metalizing Process Flow).

Okutikka → Okwoza & Okumalawo mu ngeri etali ya bulijjo → Okukola Plasma → Okuggyawo enfuufu → Okufuuyira UV Primer → IR Leveling → UV Curing → Vacuum Metallization → UV Top Coating → Okuwonya okusembayo → Okukebera → Okutikkula

Buli nkola etegekebwa okusobola okuwa okunywerera okutambula, okusiiga okufaanagana n’endabika ennywevu ey’ekyuma.

Ensengeka y’Enkola

Metalizing UV Coating Line erimu enkola zino enkulu:

Enkola y'okutikka & Nga tebannaba-obujjanjabi
Okutikka conveyor, workpiece fixtures, okuyonja, okuggya enfuufu y’empewo ionized n’okulongoosa plasma okusobola okuteekateeka kungulu.

Enkola ya UV Base Coat
Otomatiki UV base-okufuuyira ekkooti, IR leveling n'okuwonya UV. Ebipimo by’okusiiga bifugibwa okusinziira ku kintu ekikolebwa n’ekintu ekisiiga.

Enkola y’okukola ebyuma mu vacuum
Ekisenge kya vacuum, enkola y’okupampagira, yuniti y’okufuumuuka, okukyusakyusa kw’ekintu ekikolebwa n’enkola y’okulondoola empewo okukola ekyuma kya aluminiyamu.

UV Top Coat & Enkola y'okuwonya
Okufuuyira ekkooti waggulu-ekkooti mu ngeri ey’otoma nga kugobererwa okuwonya UV okukuuma oluwuzi olufuuse ekyuma n’okuwa eby’obugagga ebyetaagisa ku ngulu.

Enkola y'okufuga amasannyalaze & okukwata empewo
PLC control cabinet, HMI operation panel, okufuga ebbugumu n’obunnyogovu, okusengejja empewo ennyonjo-, enkola y’okufulumya omukka n’okukuuma interlock.

Okusaba

Okupakinga eby’okwewunda
Eccupa z’akawoowo, enkoofiira z’ebizigo ne kkeesi za lipstick nga ziriko-gloss, chemical-resistant finishes.

Ebitundu by’emmotoka
Console trims, dashboard panels ne emblems nga zirina low-temperature curing ate nga zinywerera nnyo.

Ebyuma ebikozesebwa mu byuma bikalimagezi
Emigongo gy’essimu ez’amaanyi, ennyumba za smartwatch ne kkeesi z’amatu nga ziriko ebizigo bya yunifoomu.

Ekigonjoola ekikoleddwa ku mutindo

Enteekateeka y’ensengeka
Ensengeka ezikoleddwa mu ngeri ya U-, enkula ya L- oba linear okusinziira ku mbeera z'omusomo.

Okukyusakyusa mu Substrate
Ebipimo by’ebikozesebwa n’okufuuyira ebikoleddwa ku ABS, PC, PMMA, TRITAN ne endabirwamu.

Okukwatagana kw’Obusobozi
Sipiidi ya conveyor ne IR/UV curing ebitegekeddwa ku busobozi obwetaagisa n’obudde bw’enzirukanya.

Okugatta ebisumuluzo
Obuwagizi mulimu okukwataganya enkola, okuteeka, okutandika okukola, FAT n’okutendeka abaddukanya emirimu.

Okulondoola omutindo

Okukakasa nga tekunnabaawo-Bujjanjabi:Okugezesa mu layini ku kunyigirizibwa kw’okungulu (okusisinkana Okusinga oba okwenkana 44 mN/m) n’okutebenkera kw’amaanyi ga pulasima okukakasa okukwatagana okw’amaanyi okwa primer.

Okukebera Yunifoomu y’okusiiga:Okulondoola ennyo obuwanvu bwa firimu (± 2 um) n’obupapajjo bw’okungulu (Ra<=0.2 um) mu buli kibinja.

Okugezesa okunyweza & okuwangaala:Standardized cross-hatch testing (Class 0 adhesion) nga egattibwa wamu n’okukebera obugumu ( Okusinga oba okwenkana 4H) n’okukakasa obuziyiza eddagala.

Okugezesa okukkiriza mu kkolero (FAT):Rigorous pre-shipment operational runs simulating real production conditions okukakasa enkola okwesigika, okuwonya ebbugumu okufuga (<=60℃), n'obukuumi bw'ebyuma.

Ebibuuzo ebibuuzibwa

Q: Bikozesebwa ki ebya substrate ebikwatagana ne layini eno ey’okusiiga?

A: Enkola eno erongooseddwa mu bujjuvu ku buveera nga ABS, PC, PMMA, ne TRITAN, wamu n’ebintu ebikozesebwa mu ndabirwamu.

Q: Layini eziyiza etya okukyukakyuka ku bitundu bya pulasitiika ebigonvu-bbugwe?

A: Ekozesa low-temperature IR leveling ne UV curing efugirwa wansi wa 60℃, okwewala ebbugumu okunyigirizibwa n'okuwuguka.

Q: Obugumu bw’okusiiga n’omutindo gw’okumaliriza kungulu bwe buliwa?

A: Obugumu bwa basecoat buva ku 12 okutuuka ku 18 um, topcoat okuva ku 20 okutuuka ku 30 um, okutuuka ku ndabirwamu okumaliriza kwa Ra Less than oba okwenkana 0.2 um.

Q: Ensengeka y’ebyuma esobola okulongoosebwa okutuukagana n’omusomo gwaffe?

A: Yee, ensengeka zikoleddwa mu ngeri ya custom-okutuukagana n'ekifo kyo eky'ekisenge ekiyonjo, nga ziwagira U-shape, L-shape, oba linear configurations.

Q: Mitindo ki egy’omutindo ebizigo ebiwedde gye bituukana?

A: Ebizigo bituuka ku Class 0 adhesion (cross-hatch test) n’obugumu obw’okungulu obusinga oba obwenkana 4H nga bulina okuziyiza okw’amaanyi okw’eddagala n’okwokya.

Q: Biki ebikozesebwa ne hook{0}}ups ezeetaagisa ku-site?

A: Tuwa ebifaananyi ebikwata ku nteekateeka y’ebikozesebwa nga tonnasindikibwa nga tebinnaba -okusindika ebikwata ku maanyi g’amasannyalaze, empewo enyigirizibwa, empewo efuluma, n’ebikwata ku kisenge ekiyonjo.

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